Injection Molding
Daystar produces millions of plastic injection molded parts every year on micro processor controlled Van Dorn molding machines ranging in size from 85 to 400 tons. They are extremely experienced in running elastomeric compounds such as flexible PVC's, thermoplastic polyurethanes, and TPR's, and also run large quantities of other thermoplastic resins.

The design and production of elastomeric boots or bellows is a Daystar specialty. They have developed proprietary design software, specialized injection molding bases, special purpose robotics, and unique boring and turning tools that enable them to provide the optimum boot solution at unrivaled tooling and piece part prices.

Daystar has always designed and produced the highest possible quality parts. Since 2000, Daystar has been certified ISO 9001. This demanding certification, recognized worldwide, ensures that the entire process, from design to shipment, is independently verified and documented to meet or exceed their customers' expectations.

Cast Polyurethane
Daystar is a recognized specialist in manufacturing cast polyurethane elastomeric and microcellular foam parts for the automotive industry. They have developed several families of proprietary polymer formulations that give them the ability to match material properties to the specific application at hand.

Engineering excellence is not just a catch phrase at Daystar - it is the foundation of their company. Daystar engineers can execute all aspects of the design process for part modeling and simulation to multi axis toolpath creation.

Daystar's production facility includes multiple dispensing lines, a clean room for steel preparation for bonding operations, several custom designed automatic parts trimmers, a laboratory for testing part designs and material properties, and most importantly, a skilled team with a proven track record.